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Index of Information Page

THE PROCESS AND THE ART OF BRONZE

   Bronze, an alloy of copper and tin, first appeared in the Near East toward the end of the fourth millennium B.C., there is no accurate record of when the lost wax method of casting was first utilized.  It is believed the earliest users of the method began with a clay core roughly the shape of the subject to be sculpted.  This core was covered with wax, and then sculpted to the finished form.  Once the wax hardened it was covered with clay.  The object was baked, hardening the clay and melting the wax.  The space evacuated by the wax was then filled with molten bronze.  Once the bronze cooled and hardened, the clay was removed and the remaining bronze cleaned and polished.

The basic principle of the process has remained unchanged, although many new techniques have been developed.  The most significant of which was the use of molds from which many waxes could be made.  As opposed to cold cast bronze, a plastic-based product with metal flecks imbedded, cast bronze is a permanent medium.  Archeologists have found pieces buried in the earth for thousands of years.    Please take a moment to view the steps to complete a bronze sculpture.

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HOW TO CARE AND PRESERVE BRONZE

Bronze can be maintained for years of use and enjoyment provided some basic care and attention is given to its preservation. The first step in the care of bronze is to understand, minimize, or eliminate conditions that cause damage.  The second step is to follow basic guidelines for a maintenance program.

This information provides some information useful in the care of bronze objects, but we encourage professional consultation if a serious condition exists.  If you feel comfortable attempting a repair yourself, always test any procedure in an inconspicuous area first.

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CARING FOR YOUR BRONZE

Since statues made in part or entirely from copper alloys are so varied, it is not possible to cover all aspects of treatment in this document.  Your first line of defense will be good storage and/or maintenance.

CLEANING AND POLISHING

If you choose to attempt cleaning your bronze or brass, and you are sure of the surface appearance you wish to achieve, some of the following suggestions may help

Stable or painted surfaces should be kept dust free. Vacuum clean all stable statues regularly, using the nozzle attachment with a brush.  A bristle brush or a toothbrush may help to raise dust from crevices.

Sometimes surface grime can be removed satisfactorily with soap and water. We recommend a plain soap in a 3% solution in water. Use deionized or distilled water, and rinsing is a very important step. If the dirt you want to remove is very greasy, "Vulpex" may be used in mineral spirits, in a 3% solution; rinse with straight mineral spirits.  It is especially important to remove old polish residues, which appear usually as dark green, gray or white deposits in cracks.
Calcareous (lime or hard water) deposits may respond to a 10 % solution of regular "Calgon" (sodium) in distilled or deionized water.  Allow the solution to soak into the crust and then remove by scrubbing with stiff brushes.  Then rinse thoroughly in distilled water.

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POLISHING

Some bronze may have been polished to a bright finish, and altering original surfaces may reduce the historical value of an object.  As mentioned above, some dark, stable surfaces may be considered "patinas."  Collectors should be aware of any special finishes, especially lacquers and patinas, which may determine the correct color the metal should be, the degree to which it should be cleaned and/or the degree to which it should be polished.  If you come across any special coating after you have cleaned off the simple dirt, you may wish to consult with an expert before proceeding.

If you wish to return a bronze or brass object to its original, polished appearance, it is usually possible with a fair amount of elbow grease and a good polishing compound.

Old lacquers must be removed prior to polishing.  If the lacquer is original and in fairly good shape, you may consider investing in a professional treatment to preserve it.  Lacquer removal is best done with acetone, preferably by immersion.  Acetone is a volatile solvent that should never be used in a poorly ventilated area. (Please consult the manufacturer or Material Safety Data Sheet for complete safety requirements.)

Polishing with a mild abrasive is the only safe cleaning method recommend.  Copper and its alloys are relatively soft metals.  Commercially available "dips" may contain undesirable components such as hydrochloric or sulfuric acid which act too quickly and remove more metal than simple polishing does.

Some commercial paste polishes are quite abrasive and may scratch your fine metalwork.  For statues not suffering from heavy corrosion "DuraglitWadding" polish may be somewhat less abrasive than others.  Light polishing may be done using jeweler's cloth containing rouge i.e. "Birk Cloth", "Hagerty Glove").  A museum-proven, safe polishing method is as follows

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POLISHING METHOD 1

For most polishing use fine calcium carbonate, CHALK, ("whiting") worked into a slurry or runny paste with equal amounts of ethanol (denatured alcohol, ethyl alcohol) and distilled water.  The paste is rubbed across the surface, working a small area at a time, with cotton balls or clean cotton rags.  Detailed areas may be polished with Q-tips in the paste or with cotton wadding on the end of a sharpened bamboo skewer.  Depending on the design of your object, it may not be desirable to over-clean every crevice, as this decreases the overall contrast of the detailing.  It is important to remove all residual polish with distilled water.  Drying may be accelerated by adding ethanol to the rinse water, or by giving the object a final wipe with ethanol.

POLISHING METHOD 2

Some statues may not respond to the special treatment outlined above because the oxidation layers are too thick.  For an admittedly more abrasive method, use "Solvol Autosol" for general purpose polishing.  Test for the degree of polish you wish to achieve on a small inconspicuous part of the object.  Buff on the polish with a clean rag.  The surface must be rinsed with mineral spirits after polishing to remove any polish residues.  This polish can be recommended because it contains less ammonia than other commercial brands.  Ammonia can cause long term damage to valuable bronze objects.

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WAXING

For most collectible bronze and brass statues, the best coating we can generally recommend is wax.  Wax provides a relatively flexible coating that is easily applied and that can be renewed.  It can be used on top of original patinas and lacquers that you do not wish to disturb, as long as they are cleaned first.  Use "Renaissance" wax, or other "microcrystalline" waxes in most cases, because it is inert and will not yellow over time.  It is applied to a degreased surface with a clean cloth, and buffed out with a rag or bristle brushes (shoe polish brushes are great for this purpose).

For better adhesion, you may wish to dilute the wax in mineral spirits or varsol, brush it on, let the solvent evaporate and then buff with a rag or soft shoe polishing brush.  An alternative, on objects made entirely of metal, is to gently and briefly heat the degreased surface with a hair dryer before applying the wax. (Do not try this if heat sensitive materials such as wood and ivory are nearby.)

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Maintenance material and useful information

MINERAL SPIRITS, LUBRICATING OILS, NYLON SCRUB PADS:
Hardware Stores
Auto Parts Stores

BRUSHES:
Arts/Crafts Supply Stores
WAXES, VULPEX SOAP, TRITON X-100, INCRALAC:

SOLVENTS (Acetone, Ethyl Alcohol):


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